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Wuhan Pepsico Food

Project Scale:

TypeofRackingCarrier and Shuttle + Stacker crane High-density storage system

Storage Capacity:2072(Phase 1)

24 CarrierandShuttle+ 12Lifts + 11 Conveyors lines

2 Pallet LiftsWorkshop – Warehouse)

1 Conveyor System


System hardware

Mesh Partition and Maintenance platform

Safety Control

Project Description:

PepsiCo Inc. is a beverage and snack food company. With 140,000 employees in more than 200 countries and regions, the company generated sales of US$29.3 billion in 2004 and is the fourth largest food and beverage company in the world. The company's subsidiaries are widely distributed, present in 48 states in the United States and more than 100 countries and regions abroad.

Customer Requirements

The distribution management system should make the entire production process seamlessly connected, safe and efficient; in order to increase storage, operation efficiency and future development. Completely eliminating security risks in combination with the demand of warehouse processing capacity.

WAP Solution

WAP created a plan to transform the original shuttle racking system into a fully automated carrier and shuttle racking system for PepsiCo. When storing, the forklift operator sends the goods to the conveyor line at the warehouse entrance. Afterwards, in cooperation with WMS and WCS, the automated equipment loads the goods to the designated location for storage. When the goods are retrieved, the system will also deliver the goods to the delivery conveyor line according to the order and optimized retrieving standards. The forklift operator only needs to remove the palletized goods from the delivery conveyor line to the platform according to the prompt of the outbound display. After the upgrade, the number of forklifts operating at the same time greatly decreased, working environment of the forklift greatly improved, and the probability of security risks greatly decreased.

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